Masterly Engineering India Private Limited

Masterly Mass Mixer is designed for uniformly mixing of dry and wet material and especially suitable for powder of Pharmaceuticals, Food, Herbals, Agro Chemicals & Chemicals. The mass mixer consists of a rigid fabricated structure motor, gear box, mixing drum, stirrer and tilting device.

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500 KG 

Construction Material:- All of our standard series ribbon blenders are manufactured in 304 Stainless Steel. SS304 meets food grade requirements; and offers exceptional resistance to corrosion, wear and tear, and ensures a long life and the value of your equipment. For certain applications where high levels of corrosive agents are present, we can manufacture in SS316, SS316L Mild Steel.

Agitators:- The name sake of Masterly ribbon blenders feature double helical ribbon agitators fit to a solid stainless steel shaft. We also offer paddle style agitators, as well as ribbon mixers with scraper blades.

Drive Motors:- Masterly Blenders utilize direct drive style gear motors to power our equipment. Direct drive systems have proven highly reliable and require less maintenance than traditional chain drive systems. Our standard drive motors offer a service factor for continual mixing throughout the day. Based on the capacity of your equipment we offer a drive motor consistent for normal mixing conditions; although we can modify this to higher powered equipment, different RPM and variable speed drive systems if requested.

Shaft Seals:- Our ribbon blenders come standard with our Masterly packing glands. Packing glands feature a Teflon style rope which is compressed against the end plate, creating a barrier to keep the mixing product in the trough. These work very well for both dry and wet mixing applications. As an upgrade for your blender we also offer air purged seals for powders or slurry mixes. These air seals are ideal for scenarios requiring caustic wash downs and sanitary requirements. These seals are easy to disassemble for regular cleaning and offer years of service.

Discharge system:- Based on your mixing requirements your blender can be fitted with different styles of discharge systems. Our most common style discharge is a butterfly valve and Knife Gate Valve, Screw Conveyor. Our blender’s standard height is to set the discharge 10” from the ground, allowing for a pallet and barrel below the equipment. This height can be increased or decreased based on your needs.

Covers:- Our blenders come standard with hand open lids. (Equiped with Hydraluic Cylender for easy lifiting) As an optional feature, we can add a pneumatic cylinder for lifting.

Safety Systems:- Masterly ribbon blenders are built with safety as our highest priority. Masterly ribbon blenders standard is to include ALL of our available safety equipment. These systems include limit switches to prevent the agitator from turning when the lid is open. We also offer safety grates on the top and discharge. All safety labeling is standard as well on Masterly equipment.

WE MANUFACTUR RIBBON BLENDER, MASS MIXER,VIBRO SIFTER , MIXERS, ETC

AVAILBLE IN SS316, SS304 OR MS
FULLY CUSTOM MACHINE ALSO STANDERS MACHINE MAY BE IN READY STOCK

Octagonal Blender 500 LiterContact parts SS 316Non contact Ss304Robust and efficient blending machineindiamart.comThe Octagonal Blender is a robust and efficient blending machine designed for homogeneous mixing of dry powders and granules. Its distinctive octagonal-shaped container facilitates gentle tumbling action, ensuring thorough blending without damaging the particles.

200 LITER FBD
WORKING  50-80 KG 
SS316 CONTACT PARTS OUTER PARTS SS304

7.5 HP 2800 RPM BLOWER SYSTEMS 
CNTACT FOR MORE DETAILS 

200 Kg Fluid Bed Dryer
Fully Stainless steel

A fluid bed dryer is a type of drying equipment that uses a fluidized bed of particles to dry materials. Here's a detailed overview:

 

Working Principle

1. Fluidization: A controlled flow of air or gas is introduced into the drying chamber, creating a fluidized bed of particles.

2. Heat Transfer: The fluidized bed is heated, either directly or indirectly, to transfer heat to the particles.

3. Moisture Evaporation: The heat energy evaporates the moisture from the particles, creating a vapor.

4. Vapor Removal: The vapor is removed from the drying chamber, either by a vacuum or a flow of air.

 

Applications

1. Food Processing: Fluid bed dryers are used to dry food products, such as fruits, vegetables, and grains.

2. Pharmaceuticals: Fluid bed dryers are used to dry active pharmaceutical ingredients (APIs) and excipients.

3. Chemicals: Fluid bed dryers are used to dry chemical powders and granules.

 

Benefits

1. Efficient Drying: Fluid bed dryers provide efficient drying due to the high surface area of the particles and the even heat transfer.

2. Uniform Drying: The fluidized bed ensures uniform drying of the material, reducing the risk of over-drying or under-drying.

3. Flexibility: Fluid bed dryers can handle a wide range of materials, including powders, granules, and pellets.

 

Key Features

1. Drying Chamber: The chamber where the fluidized bed is created and the drying process takes place.

2. Air Distributor: A device that distributes the air flow evenly throughout the drying chamber.

3. Heating System: A system that provides heat energy to the fluidized bed.

4. Vapor Removal System: A system that removes the vapor from the drying chamber.

 

Advantages

1. Improved Product Quality: Fluid bed dryers help preserve the quality of the material by preventing over-drying or under-drying.

2. Increased Efficiency: Fluid bed dryers can reduce drying times and energy consumption compared to other drying methods.

 

3. Easy to Clean: Fluid bed dryers are often designed for easy cleaning and maintenance, reducing downtime and improving overall efficiency.

General Description

The Masterly Sparkler Filter Press is a horizontal, plate-type pressure filter designed for efficient solid–liquid separation. It ensures high filtration efficiency, minimal product loss, and clean operation. The system is ideal for processes requiring GMP-compliant equipment with easy maintenance.

Key Features

 

• Compact & Portable Design: Easy to install and move within production areas.

• High Filtration Efficiency: Uniform cake formation on all plates ensures maximum recovery.

• Leak-Proof Sealing: Specially designed gaskets and plates prevent leakage.

• Hygienic Construction: Mirror-polished surfaces comply with sanitary standards.

• Material Options: SS304 / SS316 / SS316L for chemical compatibility.

• Easy Maintenance: Quick dismantling and cleaning of filter plates.

Technical Options

• Plate Sizes: 8”, 12”, 14”, 18”, 24” (custom sizes available)

• Number of Plates: 4 – 24 depending on model

• Filtration Area: Up to 2 m² (approx.)

• Optional Features:

  • Zero Hold-Up design for maximum product recovery

  • Pneumatic / hydraulic plate tightening

  • Jacketed plates for temperature-controlled filtration

Applications

• Pharmaceuticals: Syrups, API solutions, ointments

• Chemicals: Resins, solvents, intermediates

• Food & Beverage: Juices, syrups, flavors

• Cosmetics: Creams, lotions, essential oils

Advantages

• High efficiency with uniform cake formation

• Compact, fully enclosed design prevents contamination

• Minimal product loss and easy cleaning

• Suitable for pressure or vacuum filtration

• Long service life with robust construction

A sparkler filter press machine is a type of filtration equipment commonly used in industries like pharmaceuticals, chemicals, food & beverage, and cosmetics to clarify liquids by removing suspended particles. It's especially popular for filtering viscous liquids, syrups, oils, and herbal extracts.

Key Features of a Sparkler Filter Press:

1. Filtration Plates (Discs):

• The machine contains multiple horizontally stacked filter plates (usually stainless steel), fitted with filter media like cloth, paper, or membranes.
• The number of plates can vary depending on capacity requirements.

1. Closed System:

• It's a fully enclosed system that prevents contamination and exposure to the environment, making it ideal for hygienic applications.

1. Central Feeding Mechanism:

• The unfiltered liquid is pumped into the center of the filter pack and flows outward through the filter plates.
• The solid particles are retained on the filter media, while the filtered liquid exits through the outlet.

1. Filter Media:

• Filter cloths, papers, or cartridges can be used, depending on the required filtration fineness.

1. Horizontal Plate Orientation:

• The horizontal configuration helps distribute pressure evenly and reduces the risk of channeling or bypassing.

1. Drainage & Cake Removal:

• After filtration, the filter cake (accumulated solids) can be removed manually by disassembling the plates, or in some designs, with special discharge systems.

Advantages:

• High Clarity Filtration
• Compact & Modular Design
• Scalable (number of plates can be adjusted)
• Minimal Wastage
• Easy Maintenance
• Closed Operation = Cleaner Process

Typical Applications:

• Pharmaceutical syrups and injectables
• Edible oil clarification
• Herbal and essential oils
• Paints and inks
• Perfumes and cosmetics

Materials of Construction:

• Stainless Steel 304 / 316 (for pharmaceutical and food-grade uses)
• Can also be lined or coated depending on chemical compatibility.

Options & Customizations:

• Heating jackets (for viscous materials)
• Explosion-proof designs
• Different sizes & plate counts
• CIP (Clean-In-Place) systems

 

The basic principle utilized in the design of this kettle is the jacket for passing steam in order to melt down the product to make paste. This kettle has a unique tilting arrangement for discharging the product.

High shear stress of the Colloid Mill helps in the better particle size reduction for solid-liquid suspension or the liquid-liquid suspension in the tablet coating operations.

The Paddle Mixer Machine is a robust mixing solution designed for uniform blending of powders, granules, and semi-wet materials. Featuring specially designed paddles, it provides gentle yet efficient mixing without damaging material quality. Widely used in food, chemical, pharmaceutical, and construction industries, it ensures consistent results with high durability and performance.

Tray Dryers -6, 12, 24, 48 to 96 Trays
Tray Dryers are used to heat and dry material


Efficient heat sensitive o Drying of Materials in Containers o Lower Drying Temperature than Standard Dryers o Faster Drying due to Large Surface Area o Comparatively Dries Large Moisture than Normal Dryers o Gives High Quality Dried Material o Stainless steel construction (SS 316L/316/304)