Masterly Engineering India Private Limited

The most effective design of ribbon layout is the double spiral in which the outer ribbon moves the product in one direction and the inner ribbon moves it in the opposite direction. The ribbons rotate and move materials both radially and laterally to insure thorough blends in short cycle times. Masterly Ribbon Blenders are all custom built to your specifications, to fit your mixing requirements so your business can run smoothly and efficiently. Our blenders are built with pride to the highest standard in our Faridabad and Ahmedabad India manufacturing facility. Our ribbon blenders can be found in a wide range of mixing application for Phramacuiticul, protein, food, spices and powders, to chemical mixing, as well as petroleum and other liquids that require bulk mixing. We offer a range of standard equipment, and from there we can customize your equipment to fit your exact specifications, Capacity.

Advantages of Horizontal Ribbon Blender

• Mild mixing which will not break the physical size of material
• More loading factor ribbon blender’s working volume is between 40%-85% of the total nominal volume, but generally speaking, 60% is maximum loading ratio of ribbon blender when mix heavy bulk density material
• Easy Cleaning usually, the opening at ribbon blender’s top cover is very large to touch into the inner surface for cleaning purpose.
• Easy Maintenance the structure of ribbon blender is very simple, easy to dismantle and maintenance
• Low Power Energy.
• Heavy Duty Design – Trough, Ends and Ribbon thickness are greater than our competitors.
• Prior to shipping, the mixer is completely assembled and run tested.
• Mixers are shipped completely assembled unless the customer requests that the drive be removed.
• Finally, Masterly Engineering has 15 years experience in mixing applications and equipment design.

Additionally:- we can build to custom sizes for particular batch sizes, as well as larger blenders up to 25,000 Liter     (1 CU. Ft. to 800 CU. Ft) (Non-standard sizes increases build time and cost)

Construction Material:- All of our standard series ribbon blenders are manufactured in 304 Stainless Steel. SS304 meets food grade requirements; and offers exceptional resistance to corrosion, wear and tear, and ensures a long life and the value of your equipment. For certain applications where high levels of corrosive agents are present, we can manufacture in SS316, SS316L Mild Steel.

Agitators:- The name sake of Masterly ribbon blenders feature double helical ribbon agitators fit to a solid stainless steel shaft. We also offer paddle style agitators, as well as ribbon mixers with scraper blades.

Drive Motors:- Masterly Blenders utilize direct drive style gear motors to power our equipment. Direct drive systems have proven highly reliable and require less maintenance than traditional chain drive systems. Our standard drive motors offer a service factor for continual mixing throughout the day. Based on the capacity of your equipment we offer a drive motor consistent for normal mixing conditions; although we can modify this to higher powered equipment, different RPM and variable speed drive systems if requested.

Shaft Seals:- Our ribbon blenders come standard with our Masterly packing glands. Packing glands feature a Teflon style rope which is compressed against the end plate, creating a barrier to keep the mixing product in the trough. These work very well for both dry and wet mixing applications. As an upgrade for your blender we also offer air purged seals for powders or slurry mixes. These air seals are ideal for scenarios requiring caustic wash downs and sanitary requirements. These seals are easy to disassemble for regular cleaning and offer years of service.

Shaft Seals:- Our ribbon blenders come standard with our Masterly packing glands. Packing glands feature a Teflon style rope which is compressed against the end plate, creating a barrier to keep the mixing product in the trough. These work very well for both dry and wet mixing applications. As an upgrade for your blender we also offer air purged seals for powders or slurry mixes. These air seals are ideal for scenarios requiring caustic wash downs and sanitary requirements. These seals are easy to disassemble for regular cleaning and offer years of service.

Discharge system:- Based on your mixing requirements your blender can be fitted with different styles of discharge systems. Our most common style discharge is a butterfly valve and Knife Gate Valve, Screw Conveyor. Our blender’s standard height is to set the discharge 10” from the ground, allowing for a pallet and barrel below the equipment. This height can be increased or decreased based on your needs.

Covers:- Our blenders come standard with hand open lids. (Equiped with Hydraluic Cylender for easy lifiting) As an optional feature, we can add a pneumatic cylinder for lifting.

Safety Systems:- Masterly ribbon blenders are built with safety as our highest priority. Masterly ribbon blenders standard is to include ALL of our available safety equipment. These systems include limit switches to prevent the agitator from turning when the lid is open. We also offer safety grates on the top and discharge. All safety labeling is standard as well on Masterly equipment.

The most effective design of ribbon layout is the double spiral in which the outer ribbon moves the product in one direction and the inner ribbon moves it in the opposite direction. The ribbons rotate and move materials both radially and laterally to insure thorough blends in short cycle times. Masterly Ribbon Blenders are all custom built to your specifications, to fit your mixing requirements so your business can run smoothly and efficiently. Our blenders are built with pride to the highest standard in our Faridabad and Ahmedabad India manufacturing facility. Our ribbon blenders can be found in a wide range of mixing application for Phramacuiticul, protein, food, spices and powders, to chemical mixing, as well as petroleum and other liquids that require bulk mixing. We offer a range of standard equipment, and from there we can customize your equipment to fit your exact specifications, Capacity.

Advantages of Horizontal Ribbon Blender

• Mild mixing which will not break the physical size of material
• More loading factor ribbon blender’s working volume is between 40%-85% of the total nominal volume, but generally speaking, 60% is maximum loading ratio of ribbon blender when mix heavy bulk density material
• Easy Cleaning usually, the opening at ribbon blender’s top cover is very large to touch into the inner surface for cleaning purpose.
• Easy Maintenance the structure of ribbon blender is very simple, easy to dismantle and maintenance
• Low Power Energy.
• Heavy Duty Design – Trough, Ends and Ribbon thickness are greater than our competitors.
• Prior to shipping, the mixer is completely assembled and run tested.
• Mixers are shipped completely assembled unless the customer requests that the drive be removed.
• Finally, Masterly Engineering has 15 years experience in mixing applications and equipment design.

• Ribbon Blender Manufacturer

• Ribbon Blender Machine

• Industrial Ribbon Blender

• Ribbon Blender for Pharma

• Stainless Steel Ribbon Blender

• Ribbon Blender Working

• Ribbon Blender Price

• Ribbon Blender Design

• Ribbon Blender Mixing Machine

• Ribbon Blender for Food Industry

• It is primarily designed for use with dry materials, although gas and liquid streams can also be added. A wide variety of configurations, for either batch or continuous mixing, are available
• Specific rotor mixing element design allows shorter batch cycle times due to increased mixing efficiency
• We can customize the design of the ribbon blender to meet specific mixing requirements
• Mixing vessels can be standard U-shape or cylindrical depending on internal pressure or vacuum requirements

Working Principle:

• It consists of transmission parts, double ribbon agitators and U-shape cylinder. In the direction of rotation, the outer ribbon pushes materials from both ends to the middle, while the inner ribbon pushes materials from the middle to both ends. Ribbon wind with different angle direction carries the materials flowing in different directions. Through continuous convective circulation, the materials are sheared and mixed thoroughly and quickly

Ribbon Blender 600 Liter
Masterly Ribbon Blenders, Paddle Blenders and Cylindrical Blender/Dryers meet the toughest standards for quality and long-term performance. Known worldwide for heavy-duty robust construction, high quality materials, these blenders are available in a variety of customizable configurations ranging from 50 Liter sizes to 10000 Liter. 

Ribbon Blender

Masterly Stainless Steel Ribbon Blender  consists of a U-shaped horizontal trough containing a double helical ribbon agitator that rotates within. The agitator’s shaft is positioned in the center of the trough and has welded spokes on which the helical ribbons (also known as spirals) are welded. Since the ribbon agitator consists of a set of inner and outer helical ribbons, it is referred to as a “double” helical ribbon agitator. The gap between the ribbon’s outer edge and the internal wall of the container ranges from 3 to 6 mm depending on the application.

The ribbon agitator is powered by a drive system comprised of a motor, gearbox, and couplings. Ribbon blenders are generally powered by 3 HP to 15 HP motor for 100 to 1000 kg of product mass to be blended. The specific power may range from 2 to 12 kW depending on the products to be blended.
Applications of Ribbon Blenders

Masterly Stainless Steel Ribbon Blender 350 Kg can be designed to operate in both batch and continuous modes. Batch type blenders can be built up to capacities of 50 to 1000 Kg. The ribbon blender’s versatility for blending solids combined with its ability to perform heating, cooling, coating, and other processes make it a very popular blender.

• Powder
• Tea Premix
• Flour Mills
• Abrasives
• Engineered plastic resins
• Pesticides and herbicides
• Animal feeds
• Epoxy resins
• Pet foods
• Bakery premixes
• Eye shadow
• Pharmaceuticals
• Bird seeds
• Face powders
• Pigments Cake mixes
• Fertilizers
• Plastic powders
• Carbon black
• Fire retardants
• Polyethylene
• Chemicals
• Gypsum
• PVC compounding
• Cleaning compounds
• Instant breakfast cereals
• Spice blends
• Dietary supplements
• Instant drink blends
• Talcum powders
• Dried food products
• Laundry detergents

Advantages of Horizontal Ribbon Blender

• Mild mixing which will not break the physical size of material
• More loading factor ribbon blender’s working volume is between 40%-85% of the total nominal volume, but generally speaking, 60% is maximum loading ratio of ribbon blender when mix heavy bulk density material
• Easy Cleaning usually, the opening at ribbon blender’s top cover is very large to touch into the inner surface for cleaning purpose.
• Easy Maintenance the structure of ribbon blender is very simple, easy to dismantle and maintenance
• Low Power Energy.
• Heavy Duty Design – Trough, Ends and Ribbon thickness are greater than our competitors.
• Prior to shipping, the mixer is completely assembled and run tested.
• Mixers are shipped completely assembled unless the customer requests that the drive be removed.
• Finally, Masterly Engineering has 15 years experience in mixing applications and equipment design.

Additionally:- we can build to custom sizes for particular batch sizes, as well as larger blenders 

The Masterly 10000 kg Ribbon Blender is a high-capacity mixing machine designed for various industries.

Key Features

1. High-Capacity Mixing: The blender has a capacity of 10000 kg, making it ideal for large-scale mixing applications.

2. Efficient Mixing: The Ribbon Blender's design ensures efficient mixing of materials, reducing processing time and improving product quality.

3. Durable Construction: The blender is built with durable materials, ensuring a long lifespan and minimal maintenance.

Applications

1. Pharmaceuticals: The Masterly 10000 kg Ribbon Blender is used in pharmaceutical manufacturing for mixing active ingredients and excipients.

2. Food Processing: The blender is used in food processing applications, such as mixing ingredients for baked goods, snacks, and other products.

3. Chemicals: The blender is used in chemical processing applications, such as mixing powders and granules.

Benefits

1. Increased Productivity: The blender's high capacity and efficient mixing design increase productivity and reduce processing time.

2. Improved Product Quality: The blender's gentle mixing action and efficient design improve product quality and reduce material degradation.

3. Easy Maintenance: The blender's simple design and durable construction make it easy to maintain and clean.